Advanced Process Safety Management

Advanced Process Safety Management

OBJECTIVES

• Learn advanced process safety by developing a process safety culture
• Understand process hazards of toxicity, corrosivity, fire, and explosion
• Review the key elements of a good Mechanical Integrity (MI) program
• Manage the risk of operating instructions, safe work practices, and contractor management
• Apply MI risk management tools: RBMI Remaining Life, Fit for Service
• Utilize MI automation programs such as Maximo and SAP
• Reactive hazards – exothermic, endothermic and Grignard
• Advanced selection of RAGAGEPs – application and justification
• Application of Codes and Standards in MI
• MI Principles of Inspection and Testing / quality assurance
• Special equipment management including relief, vent, flare and SIL level devices
• Process Hazard Analysis, LOPA, risk olerance, Facility Siting
• LOPA conditional modifiers
• Application of LOPA in analyzing risk
• Best methods of management of change
• International process safety – COMAH and Seveso II
• Conduct of Operations and License to Operate

COURSE OUTLINE

DAY 1

• Developing a Process Safety Culture
• Understanding Process Hazards
• Toxicity, Corrosivity, Reactive Hazards
• Process Hazard Case Study & Presentations
• How to Read & Understand P&ID’s
• Design Basis – What does it really mean?
• Advanced Selection of RAGAGEP
• Application& Justification
• Design Basis and RAGAGEP
• Case Study & Presentations

DAY 2

• Active and Passive Mitigation Methods for Multiple Hazards
• Relief, Vent & Flare
• How to Evaluate Calculations
• Mechanical Integrity
• Elements of a Good MI Program
• MI Case Study & Presentations
• MI – Codes & Standards
• Managing Special Devices, SIL Level, Relief, Vent, Flare

DAY3

• MI Risk Management Tools
• RBMI, Remaining Life, Fit for Service
• Utilizing Technology to Manage MI – Maximo, SAP
• MI Case Study & Presentations
• Auditing MI Programs
• Process Hazard Analysis – Estimating Risk, Qualitative Analysis
• Facility Siting for PSM
• Process Hazard Analysis Case Study & Presentations

Day 4

• LOPA
• Establishing Risk Tolerance
• Conditional Modifiers,
• Performing LOPA Calculations
• LOPA Case Study & Presentation
• Managing the Risk: Operating Instructions, Safe Work Practices
• Managing the Risk: Contractor Management, Incident Investigation, EAP
• Managing the Risk: Management of Change
• Managing the Risk Case Study & Presentations

Day 5

• Best method auditing
• International Process Safety: COMAH & Seveso
• Understanding Conduct of Operation & License to Operate
• Wrap Up,
• Course Closing, Evaluations & Resources