Managing Plant Maintenance
Managing Plant Maintenance
OBJECTIVES• Planning best practices and key elements for taking action on them
• How world-class organizations solve common planning problems,
• Evaluate your practices compared to those of others
• Use of your information and communication tools
• Improve productivity through use of better, more timely information
• Create in work management and use it for planning and scheduling resources
• Consistency and reliability of asset information
• Productive turnarounds
• Preventive and predictive maintenance strategies
COURSE OUTLINE
Defining the Maintenance Level
• Maintenance by Plan vs. Maintenance by Default
• Equipment Reliability and Availability Models
• Building a Maintenance Management Plan
• Setting and Achieving Goals
Planning and Estimating
• Traditional Estimating Methods
• Problems with “Engineered” Methods
• Employing the Structure of Construction Estimating Methods
• The Planning “Thought Process” – A Common Sense Approach
• Planning Exercises
• Planning Economics
• Using Performance Based Estimates
• Improving the Accuracy of Estimates
• Building Generic Plans
• Solving Material Problems
• Dealing With Delays
• Debunking the “Classic Curve”
• Mandatory and Discretionary PM
• Prioritizing Candidates for PM
• Understanding Why PM Fails
• Building Credible PM Procedures
• Optimizing PM Frequencies
• PM Form Development
• Sources of Generic PM Procedures
• Audits for Procedures and Programs
• Converting Preventive to Predictive Maintenance (PDM)
• The Spectrum and Future of PDM
• Engineering Limits that Make Sense
The Scheduling Process
• Prioritizing Maintenance Work – Understanding the Process
• Dealing with Emergencies
• Maintenance Calendars
• The “Scheduling Game”
• Scheduling with a Plotted Backlog
• The Allocation Scheduling Method
• Priority Numbering Systems
• Weekly and Daily Schedules
• Limitations of a CMMS Scheduling Package
• Controlling the Backlog
Maintenance Support Systems
• Setting up a maintenance management system to maximize benefits
• Parts control systems
• Modeling systems
• Condition monitoring systems
• Links to plant control systems