Process Reactors: Operation, Troubleshooting, Start-Up & Shutdown
Process Reactors: Operation, Troubleshooting, Start-Up & Shutdown
OBJECTIVES
- Describe the chemical reactions, processes of the variables and temperature of the process reactors.
- Analyze the reaction mechanism involved in process reactors
- Learn knowledge on the process control unit , emergency cases troubleshooting catalyst deactivation
- Observe the gas oil including their start-up guidelines and emergency procedure
- Familiarize with the safety regulations and explain catalytic reformer unit including its chemical reactions
- Apply start-up and shutdown procedures with depth understanding of the catalyst regeneration procedure
WHO SHOULD ATTEND?
- Production engineers
- Process engineers
- Technicians
- Senior operators
- Section heads
COURSE OUTLINE
Day 1
- Process, basis of design and chemical reactions
- Process variables process
- Temperature of process reactors
- Gas and oil : start-up guidelines and emergency procedures
Day 2
- Reactor principles
- Design and general operation
- Charging reactors and effects
- Temperature and pressure
- Components of a reactor and auxiliary equipment
- Stirred Tank Reactors and Batch Stirred Tank reactors
- General operations
Day 3
- Process reactors: reaction mechanism
- Operating variables and pressure
- Temperature
- Dehydrogenation process
- Operation and troubleshooting of process reactors ( process variables, Hydrogen Ratio, R/G and LHSV)
Day 4
- Process control, deactivation and procedures: process control unit
- Emergency cases
- Troubleshooting Catalysts Deactivation
- Start-up and shut down procedures
- Hydro Cracking Unit ( chemical reaction and reaction mechanism)
Day 5
- Features & Functions, Catalysts, Troubleshooting
- Process Variables
- Hydrogen/Hydrocarbon Ration
- Feed Preparation
- Catalysts Deactivation/Positioning
- Emergency Cases
- Troubleshooting and Run-away Temperature